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CV-3000 Series Multi-camera Universal Machine Vision System


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Specifications

Multi-camera Universal Machine Vision System (CV-3000 Series) Specifications

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CV-3000 Series Vision System Specifications

Model NPN CV-3502 CV-3002
PNP CV-3502P CV-3002P
No. of pixels 2,000,000-pixel mode: 1600 (H) x 1200 (V), about 1,920,000 pixels
1,000,000-pixel mode: 1024 (H) x 960 (V), about 980,000 pixels
When CV-200C, CV-S200C, CV-200M, and CV-S200M are connected
Standard mode: 512 (H) x 480 (V), about 240,000 pixels
When CV-035C, CV-S035C, CV-035M, and CV-S035M are connected
512 (H) x 480 (V), about 240,000 pixels
Camera input 2 color/monochrome cameras (support for CV-200C, CV-S200C,
CV-035C, CV-S035C, CV-200M, CV-S200M, CV-035M, and
CV-S035M, possible mixed connection)
Connecting expansion unit CV-E300 provides 2-point expansion
and connection of up to 4 points.
2 color/monochrome cameras (support for CV-035C,
CV-S035C, CV-035M, and CV-S035M, possible mixed connection)
No. of registered settings Up to 1,000 settings can be registered in each of the main unit memory and memory card (dependent on memory capacity and settings), possible external switching
Number of screens that can be registered 1000 screens max./setting (Depends on the internal memory and memory card capacity), can be compressed and saved
Internal memory capacity
(Max. number of settings that can be
registered, for reference (1))
Approx. 45 MB (1000 settings) Approx. 15 MB (550 settings)
Window setting Measurement area 128 windows/program
Mask area 4 areas/window
Area shape (depending on the
inspection mode to be used,
some area shapes are
restricted
Rectangle, rotating rectangle, circle, ellipse, circumference, arc, polygon (up to 12 angles), Auto-adjusting rectangle, Auto-adjusting circle
Color extraction function (valid only when a
color camera is connected)
Color binary, color shade, gray (color corresponds to numeric value specification with HSB values)
Measurement tool Area measurement Area (color binary, monochrome binary)
Position detection Pattern search (support of multiple detections), Pattern Sort, edge position, trend edge position, blob (gravity center position)
Inspection
mode
Edge tool Edge width, edge pitch, No. of edges, edge angle, pair edge, trend edge width
Feature
inspection
Blob (No. of labels, gravity, principal axis angle, area, ferret diameter, circumference length, degree of circularity)
Stain/dirt
inspection
Stain detection (support of differential stain detection through combined use with the differential filter, detection of multiple positions through grouping, and stability display)
Sorting Pattern Sort (256 types max.)
Shade
inspection
Shade inspection, color inspection (valid only when a color camera is connected)
Geometry Display of points, lines, and circle areas where the operation result can be cited
Continuous capture function 1-to-32-times continuous capture processing (maximum value, minimum value, average value),
possible exclusion of the measurement error value from the measurement result
Execution condition setting function Enables you to set execution or non-execution that works with the measurement judgment results (OK/NG) of other optional windows per measurement window.


CV-3000 Series Vision System Specifications (Additional Functions)

Model NPN CV-3502 CV-3002
PNP CV-3502P CV-3002P
Image capturing
setting function
Processing area setting
function
Enables you to specify a 980,000-pixel area (1024 (H) x 960 (V)) in any position
as the processing area within 1,920,000 pixels (1,000,000-pixel mode).
Enables you to specify a 240,000-pixel area (512 (H) x 480 (V)) in any position
as the processing area within 320,000 pixels (standard mode).
Enables you to specify a 240,000-pixel area
(512 (H) x 480 (V))
in any position as the processing area within 320,000 pixels.
Scan mode (valid only when
a monochrome camera is
connected)
Progressive/interlace switching
Capturing start/end line
setting function
Enables you to set any capturing start/end line within the image capturing range (for interlace, this specification is made in units of 2 lines).
Correction
functions
Position adjustment Batch/individual adjustments (up to 64 settings), X, Y, ±180º rotation
Camera gain adjustment Camera sensitivity adjustment (0.1 unit of 1.0 to 9.0), offset adjustment, span adjustment (supports settings in 16 tone levels; also supports RGB individual settings when a color camera is connected)
White balance adjustment
(valid only when a color
camera is connected)
Manual setting with white paper
Filter function Count 9-time repetition for the same type, 13 levels (for binary and difference, 1 level/window)
Type Expansion, shrink, averaging, median, edge enhancement, edge extraction X, edge extraction Y, Sobel, Prewitt, Roberts, Laplacian, binary, difference, illumination adjustment
Calculation function Numerical operation No. of settings 128 calculation /program
Type Four arithmetic operations, arithmetic function, comparison operator, geometric calculation function, coordinate conversion function, type conversion function, logical operator, journalizing function, system function, time axis operation function
Command memory 128 rewritable command memories are installed from the external devices and console during operation.
Support functions Statistics analysis No. of data
Statistical item
Up to 20,000 data points(support of batch save to memory card)
Maximum value, minimum value, average value, deviation (3σ), OK/NG count in total judgment
Screen save (valid when
monochrome
and color cameras are
connected)
Standard mode: Up to 511 screens/169 screens, 1,000,000-pixel
mode: Up to 127 screens/41 screens, 2,000,000-pixel mode: Up
to 63 screens/22 screens
(Maximum value when one monochrome camera and one color
camera are connected and the accumulation condition is "All")
Up to 511 screens/169 screens
(Maximum value when one monochrome camera and
one color
camera are connected and the accumulation condition is "All")
programming
aid
functions
Display aid Enables you to perform screen display zoom, edge differentiation waveform display, profile display, and stain stability display during setup or operation.
Batch move Enables you to collectively move selected windows in X and Y directions during setup.
Display
template
setting
function
No. of display templates 10 patterns/setting (of the 10 patterns, 4 patterns are the specified values) Possible external switching
No. of screens
that can be
displayed
simultaneously
Enables you to simultaneously display up to 5 screens (when 5-screen horizontal splitting or 5-screen vertical splitting is selected).
Hold image Past images (NG images) can be displayed as hold images (up to 3 times before). The measurement result and measurement time can also be referenced (depending on the camera connection status, the displayable count changes from 0 to 3 times).
Screen customization function No. of customization screens 10 screens/program, character string : Measured value, judgment result, optional character, fixed character, figure
Custom menu function Enables you to create a shortcut menu to an optional setting screen (20 menus/program).
Operation rewrite function Enables you to rewrite upper- and lower-limit tolerances and command memories during operation.
Memory card save function Supports measured values, judgment results, NG count, measurement images (can be compressed and saved), saved images (can be compressed and saved), capture images, statistics analysis data, and direct save during inspection operation (excluding settings).
Others Image capture function, password function, retest function, file management function, I/O monitor, RS232C monitor (with the log save function)


CV-3000 Series Vision System Specifications (Memory Card, Interface, etc)

Model NPN CV-3502 CV-3002
PNP CV-3502P CV-3002P
Memory card Supports NR-M32 (32MB), GR-M256 (256MB), CV-M1G (1GB), VFAT, and FAT32.
Interface Control input External
trigger
input
2 points, simultaneous 2-camera capturing or individual capturing selectable, EV support, input rating: 26.4 V max., 3 mA min.
Simultaneous capturing of up to 4 cameras (excluding the color mega-pixel camera)or individual capturing
selectable (If CV-E300 is not connected, up to 2 monochrome or color cameras can be simultaneously captured.)
Simultaneous 2-camera capturing or individual capturing
selectable
Control input 18 points, input rating: 26.4 V max., 2 mA min.
Control output Universal output 27 points (including 2 FLASH output points that work with an external trigger), NPN/PNP open collector, 50 mA max. (30 V max.)
Total comparator output 1 point, NPN/PNP open collector, 50 mA max. (30 V max.)
Monitor output Analog RGB output, SVGA 800 x 600 (24-bit color, 60 Hz)
Communication port RS232C (maximum baud rate: 115200 bps)/Ethernet (100BASE-TX/10BASE-T)/USB (USB2.0 HI-SPEED supported)
Numerical value output, image data (compressed output available), control I/O available, simultaneous use of 3 ports available
PLC link Numerical value output that uses RS232C port, control I/O, and simultaneous use of Ethernet and USB ports available.
A series and Q series of Mitsubishi Electric Corporation, and SYSMACC series and CJ/CJ1 series of Omron Corporation: Support via each link unit
Display language Japanese/English/German selectable
Power supply voltage DC24V±10%
Current consumption 1.8 A (2-camera connection and maximum load)/2.8 A (4-camera connection and maximum load) 1.4 A (2-camera connection and maximum load)
Ambient temperature 2-camera connection: 32 to 122ºF
(0 to 50ºC)
megapixel camera connection:
32 to 113ºF (0 to 45ºC)
4-camera connection: 32 to 113ºF
(0 to 45ºC)
megapixel camera connection:
32 to 104ºF (0 to 40ºC)
32 to 122ºF (0 to +50ºC)
Relative humidity 35 to 85%, no condensation
Weight Approx. 950 g

1. For one standard mode monochrome camera, one registered image (compressed image) and nine measurement windows (Typical).


Camera (CV-200C/CV-200M/CV-S200C/CV-S200M) Specifications

Model Camera (CV-200C/CV-200M) Camera (CV-S200C/CV-S200M)
Image receiving element 1/1.8 -inch color CCD image receiving element,
square-pixel/all-pixel reading, 2,010,000 pixels
(CV-200C)
1/1.8 -inch monochrome CCD image receiving element, square-pixel/all-pixel reading, 2,010,000 pixels (CV-200M)
1/1.8 -inch color CCD image receiving element,
square-pixel/all-pixel reading, 2,010,000 pixels
(CV-S200C)
1/1.8 -inch monochrome CCD image receiving element, square-pixel/all-pixel reading, 2,010,000 pixels (CV-S200M)
Number of valid pixels 1,920,000 pixels 1600 (H) x 1200 (V) (1)
Scanning system Progressive (59 ms: 2,000,000-pixel mode, 48 ms: 1,000,000-pixel mode)
Interlace: CV-200M only (34 ms: 2,000,000-pixel mode, 26 ms: 1,000,000-pixel mode)
Progressive (59 ms: 2,000,000-pixel mode, 48 ms: 1,000,000-pixel mode)
Interlace: CV-S200M only (34 ms: 2,000,000-pixel mode, 26 ms: 1,000,000-pixel mode)
Transfer system Digital serial transfer
Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 0.05 msec to 9000 msec can be set with numeric values.
Lens mount method C mount Special mount (M15.5 P0.5 male)
Ambient temperature 32 to 104ºF (0 to +40ºC) Head: 32 to 104ºF (0 to 40ºC), relay unit: 32 to 104ºF (0 to 40ºC) (however, 95ºF (35ºC) max. in partial capturing 50 lines or lower)
Relative humidity 35 to 85%, No condensation
Weight Approx. 110 g (not including lens) Head: Approx. 210 g (including the cable, not the lens), relay unit: Approx. 70 g

1. In 1,000,000-pixel mode, 980,000 pixels (1024 x 960) among 1,920,000 pixels serve as the processing area.


Camera (CV-035C/CV-035M/CV-S035C/CV-S035M) Specifications

Model Camera (CV-035C/CV-035M) Camera (CV-S035C/CV-S035M)
Image receiving element 1/3 -inch color CCD image receiving element,
square-pixel/all-pixel reading, 350,000 pixels
1/3 -inch monochrome CCD image receiving element, square-pixel/all-pixel reading, 350,000 pixels
1/3 -inch color CCD image receiving element,
square-pixel/all-pixel reading, 350,000 pixels
1/3 -inch monochrome CCD image receiving element, square-pixel/all-pixel reading, 350,000 pixels
Number of valid pixels 320,000 pixels 657 (H) x 492 (V) (1)
Scanning system Progressive (16 ms)
Interlace: CV-035M only (9ms)
Progressive (16 ms)
Interlace: CV-S035M only (9 ms)
Transfer system Digital serial transfer
Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 0.05 msec to 9000 msec can be set with numeric values.
Lens mount method C mount Special mount (M10.5 P0.5 male)
Ambient temperature 32 to 122ºF (0 to +50ºC) Head: 32 to 122ºF (0 to 50ºC), relay unit: 32 to 104ºF (0 to 40ºC)
Relative
humidity
35 to 85%, No condensation
Weight Approx. 100 g (not including lens) Head: Approx. 160 g (including the cable, not the lens), relay unit: Approx. 70 g

1. In standard mode, 240,000 pixels (512 x 480) among 320,000 pixels serve as the processing area.

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